Takahagi 1st Plant
Small to large slewing bearings are manufactured in this plant by using our integrated production process system.—from forging and machining to assembly and inspection—in an integrated manner.
List of Equipment
【Material Cutting Shop】
- NC Band Sawing Machine 500･430 mm 8Unit
【Forging and Rolling Shop】
1. Ordinary Block
- LPG Fired Heating Furnace 5Unit
- Mobile Manipulator 3.5T 2Unit
- Mobile Manipulator 6T 1Unit
- Mobile Manipulator 700kg 2Unit
- Oil Hydraulic Press 1,000T 1Unit
- Ring Rolling Mill φ2,000mm 1Unit
2. Fully Automated Line (Small and Middle size)
- Automated Distortion Cure Machine 1Unit
- Automated Hand Cart 1Unit
- Cooling Machine 1Unit
- Loader･Unloader 300kg 2Unit
- Manipulator 300kg 2Unit
- NC Hydraulic Press 1,500T 1Unit
- NC Ring Rolling Mill φ1,600mm 1Unit
- Ring Loading Machine 300kg 1Unit
- Roller Hearth Heating Furnace 1Unit
- Rotary Hearth Heating Furnace 8T/H 1Unit
- Tempering Furnace 3Unit
- Water Tank for Quenching 1Unit
- Work Piece Feeding Machine 300kg 1Unit
3. Fully Automated Line (Middle and Large size)
- Batch Furnace 4T/ch 1Unit
- Hydraulic Press 2,500T 1Unit
- Loader･Unloader 650kg 2Unit
- Manipulator 650kg 2Unit
- NC Ring Rolling Mill φ2,500mm 1Unit
- Ring Loading Machine 650kg 1Unit
- Rotary Furnace 8T/H 1Unit
- Work Piece Feeding Machine 650kg 1Unit
【Heat Treatment Shop】
1. Ordinary Block
- Oil Tank for Quenching 20kl 1Unit
- Rack Type Quenching & Tempering Furnace 7T/B 1Unit
- Rack Type Quenching & Tempering Furnace 10T/B 5Unit
- Water Tank for Quenching 20kl 1Unit
【Machining Shop】
1. Ordinary Block
- 2Hed NC Drilling Center 4,000mm 1Unit
- Gear Shaper (with NC 1) 1,000～1,250mm 2Unit
- NC Drilling Center, Vertical Type 2,500～3,500mm 2Unit
- NC Gear Cutting Machine 800～3,000mm 5Unit
- NC Machining Center, Horizontal Type 1,600～3,500mm 4Unit
- NC Machining Center, Vertical Type 800～1,000mm 3Unit
- NC Turning 1,600～3,500mm 14Unit
- NC Turning Center 1,100～4,000mm 3Unit
- Processing Machine for Penta-face, Gate Type 2,000mm 1Unit
- Radial Boring Machine 2,500mm 2Unit
2. Small Size Machining Sell (L-4)
- NC Gear Cutting Machine 1,300mm 4Unit
- NC Machining Center, Horizontal Type 1,300mm 1Unit
- NC Turning Center 1,400mm 4Unit
- Travelling Robot 170kg 3Unit
3. Large Size & Middle Size Automated Line (L-6)
- Chinning Robot 650kg 2Unit
- NC Machining Center, Horizontal Type 1,700mm 2Unit
- NC Turning 1,600～1,700mm 8Unit
4. Small Size executive Block (L-7)
- NC Machining Center, Horizontal Type 600mm 1Unit
- NC Turning 800mm 4Unit
5. Middle Size & Small Size Finished Block (L-5)
- NC Drilling Center, Vertical Type 1,300～2,000mm 2Unit
- NC Machining Center, Horizontal Type 800～1,300mm 4Unit
- NC Turning with APC 800～1,600mm 5Unit
6. Induction Hardening
- Ordinary Block
- Induction Hardening Unit for Gear 3,200mm 2Unit
- Induction Hardening Unit for Gear 4,000mm 1Unit
- Induction Hardening Unit for Race 3,500mm 2Unit
- Induction Hardening Unit for Race 4,000mm 1Unit
- Magnetic Particle Tester 3,500mm･2,000mm 3Unit
- NC Race, Quenching Device for Gear 2Unit
- Rack Type Tempering Furnace 2,500mm･3,500mm 3Unit
- Fully Automated Line(Middle Size & Small Size)
- Continuous Heating Furnace for Tempering 1,350mm 1Unit
- Induction Hardening Unit for Inner Race 1,200mm 1Unit
- Induction Hardening Unit for Outer Race 1,350mm 1Unit
- Magnetic Particle Tester 1,350mm 1Unit
- One Shot Quenching Device for Gear 1,200mm 1Unit
- Traveling Robot 150kg 1Unit
【Assembly Shop】
- Large Size Block 2
- Middle Size Line 1
- Small Size Line 1
【General Facilities】
- Electric Substation 1
- Home Power Unit（500kw×3） 1
- LPG Station with 2 Storage Tanks with 30T Capacity 1
- Water Cooling Station 1
【Testing & Inspection Shop】
- Amsler Tensile Tester 1Unit
- Automated Measuring Machine for Tooth Gear 2Unit
- Charpy Impact Tester 1Unit
- Hardness Tester(Brinell, Rockwell, Vickers) 3Unit
- Magnetic Particle Tester 1Unit
- Measuring Equipment for Depth made by Induction Hardening 2Unit
- Measuring Equipment for Surface Roughness 1Unit
- Rotary Loads Charging Machine 1Unit
- Three-Dimensional Tester 2Unit
- Three-Dimensional Tester equipment 3,500mm 1Unit
- Ultrasonic Tester 1Unit
Neoα-40DX
Gantry-type 3D measuring equipment
